MECAL Machinery

Double-head saws

SW 553 R Reverse Garda3

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Design concept

Double-head saw for repeatable length and angle cutting of profiles. The Reverse Garda version enables inward and outward head tilting. The lowered blade center increases the cross-cutting capacity. The configuration is determined by the maximum cross-section, length and required cutting geometry.

Technical data Ask about this model ↗

Double-head saws

How to understand the process.

Help me narrow down the selection →
Section · linear blade feed from rear to front01 / Length
LEFT HEADRIGHT HEADPROFILE ON SUPPORTS · CUT PERPENDICULAR TO THE AXIS
Construction Workpiece / operationPrinciple illustrated · not to scale
01 / 04

Two heads, coordinated length and angles

Two-head cutting prepares both ends of the profile to the specified length. The movable head defines the distance, while the head setting determines the geometry of both ends. Before blade movement, the profile must be supported and clamped.

The animation explains the application principle. It is not a motion or equipment simulation of model SW 553 R Reverse Garda3.

What defines this version ↓

Key features of SW 553 R Reverse Garda3

  • R: the lowered blade center increases the cross-cutting area.
  • Design: 3 CNC axes.
  • Reverse: tilting the heads inward and outward.
  • Electronic head tilt adjustment; for repeatable angle changes.
  • Maximum standard simultaneous cut; length versions: 5000/6000 mm
  • Tilt (°): 22,5 ÷ 135
  • Materials in the manufacturer’s programme: aluminium. Suitability is checked for the specific profile.
  • Possibility of connection to the production information system; interfaces and additional equipment according to configuration.

How to compare the version

Distinguish between head longitudinal travel, head tilt and rotation for compound angles. A section that can be cut at 90° is not necessarily feasible at another angle. Before selection, compare the cutting diagram and profile orientation.

Standard simultaneous cut length (mm)5000/6000
Outer diameter (mm)550
Tilt (°)22,5 ÷ 135
Maximum total electrical power (kW)8 (12)

Selected data from the technical table. Multiple values mean different configurations; details are listed below.

Version details

Technical data.

SW 553 R Reverse Garda3 · manufacturer data
General data
Electrical supply400 V - 50 Hz - 3 ~ + N + PE
Maximum total electrical power (kW)8 (12)
Control
VersionIPC (Industrial PC)
Screen15” touch screen
Saw blade motor data
Power (kW)2 x 3
Maximum rpm (rev/min)2780
Compressed air supply (bar)7
Air consumption
Machine (Nl/cycle)46
Standard blade cooling (Nl/min)100
Noise emission
Equivalent sound level (Leq), dB(A)99,1
Standardized sound power level, dB(A)118,8
Saw blade data
Outer diameter (mm)550
Bore diameter (mm)30
Body thickness (mm)3,5
Tooth thickness (mm)4,2
Number of teeth140
Cutting angles
Tilt (°)22,5 ÷ 135
Maximum standard cut length (centre distance)
Simultaneous cut (mm)5000/6000
Cut over standard length (mm)A cut over standard length is possible only after feasibility has been checked by the manufacturer.
Minimum standard cut length (centre distance)
Simultaneous cut (mm)500 (690)
Cut under standard length (mm)420 ÷ 500
Ultra-short cut (mm)0 ÷ 420
Total mass
Machine (kg)1850 / 1950 / 2050

The values apply to the specified model or family. More values in a row mean different versions or equipment. Standard and optional equipment as well as final dimensions are confirmed for the quotation configuration.

Technical source for this model external link

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MECAL Machinery / SW 553 R Reverse Garda3 external page ↗

Software / SW 553 R Reverse Garda3

From data to machine.

From list to cutting

The list defines the lengths and quantities of pieces. The format must match import on the selected machine.

Schematic view of the function · options depend on the model and equipment.
DXF and cut preparation
DXF transfers the profile geometry. Cut lengths, quantities and angles are specified by a cutting list in a supported format. A DXF drawing alone is not a complete cutting order; both sets of data must be checked before cutting.
Office connection
Connectivity with external programs is indicated. The specific program, export format, version and required licenses are confirmed before selection.
Production data
For this model, the manufacturer lists MES connectivity, including OPC UA. We agree the data set, transfer direction and required modules with your system; an available interface does not mean that an ERP connection is already implemented.

Compatibility is confirmed using a sample file for the selected controller, software and machine equipment. Import, simulation and execution are separate steps: tools, clamping, machining access and a safe trial cycle must be checked.

Close-up view

Technology in detail.

Technology in cross-section

Two heads. One length.

Explore the sequence of motions and flows. Select a phase or move the timeline slider.

Section · linear blade feed from rear to front01 / Length
LEFT HEADRIGHT HEADPROFILE ON SUPPORTS · CUT PERPENDICULAR TO THE AXIS
Construction Workpiece / operationPrinciple illustrated · not to scale
01 / 04

Length

The left head defines the origin, the right one is set to the selected length. The displayed cutting planes are perpendicular to the profile.

Explanation of the principle with partial sections. The geometry, equipment and speed shown are not a technical simulation of a specific model. The design is verified against the drawing and manufacturer data.

From request to equipment

Let’s talk about the SW 553 R Reverse Garda3 model.

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